Volvo D11F Manuale dell'Operatore

Volvo Trucks. Driving Success.ROPERATOR'S MANUALVEHICLE MAINTENANCEVN,VHDVolvo d11f and d13f engines

6 General InformationCALIFORNIA EMISSION CONTROL SYSTEMS WARRANTYWarranty coverage is subject to change without notice. Contact your Volvo Truck

96 Maintenance and ServiceSpring BushingsWhen lubricating the springs, lift the axle off of the floor, suspend the frame with axle stands and low

Maintenance and Service 97CAB MAINTENANCEDoorsThe door lock mechanism should be greased annually using white grease. Lubricate the door lock cylinder

98 Maintenance and ServiceHoodThe hood latch mechanism should be greased with white grease yearly. If the mechanism is hard to work or binds, the

Maintenance and Service 99Cab Air FilterAir going into the cab passes a filter located on the right, front side of the cab. Remove the filter and che

100 Maintenance and ServiceDO NOT aim the water jet directly at door and window seals or door locks. If locks are filled with water, use compress

Maintenance and Service 101Never use steel wool to clean chrome. Pieces of the steel wool break off and can create rust stains on the surface.Aluminu

102 Maintenance and ServiceLUBRICATIONChassis LubricationBefore working on or servicing a vehicle, set the parking brakes, place the transmission

Maintenance and Service 103Lubrication ChartThe numbers in the lubrication chart correspond with the numbered notes on “Lubrication Chart Notes” on p

104 Maintenance and ServiceLubrication Chart Notes1. Spring hanger: Use a lithium-based grease with specification API NLGI No. 2. When lubricatin

Maintenance and Service 1054. Draglink and steering shaft: Use a lithium-based grease with specification API NLGI No. 2.5. Kingpin, upper and lower:

General Information 7If you have any questions regarding your warranty rights and responsibilities, you should contact the Volvo Trucks North America

106 Maintenance and ServiceEnsure that grease purges out of all four seals of the U-joints.10. PTO/Hydraulic reservoir: If equipped, consult with

Maintenance and Service 10718. Automatic and manual transmission:앫 Automatic transmission: Use Dexron® III automatic transmission fluid. See the manu

108 Maintenance and ServiceOIL CAPACITY TABLES AND VISCOSITY CHARTSUse the information in the table below to determine the operating condition an

Maintenance and Service 109Meritor Single RS23, 25, 26 and 30, Meritor Tandem RT40, 44 and 46Select viscosity from the table above. Temperatures refe

110 Maintenance and ServiceEaton Single 23080, 23105, 26105 and 30105Eaton Tandem DS405, DD405, DDH44 and DS462For oil change intervals, see the

Service Check List 111Steering Hydraulic SystemHubsSERVICE CHECK LISTFluid typeAutomatic Transmission Fluid (ATF) Dexron® lllChange intervalEvery 240

112 Service Check ListPREVENTIVE MAINTENANCEOnce you determine the applicable operating condition for your vehicle, use the information in the ta

Service Check List 113Check Batteries-Dirt, Leakage, Attachment, Specific Gravity of Battery Acid, Fluid Level Connections and Battery BoxXXCheck Fue

114 Service Check ListCheck Mounting for Front and Rear AxleXXCheck Chassis Frame and CrossmembersXXCheck Rear Wheels and BearingsXXCheck Brake L

Service Charts 115SERVICE CHARTSValve Adjustment XREQUIRED: Once a year, every 209 000 km (130,000 miles) or every 2,500 hours, (whichever comes fir

8 General InformationPROCEDURES FOR HANDLING EMISSIONS CONTROL SYSTEM WARRANTYThe following engine components are covered by the supplemental emi

116 Service ChartsSCHEDULED SERVICESThe vehicle had a pre-delivery inspection before being delivered to you, the customer. Regular maintenance in

Service Charts 117Scheduled Service DatePreventive Maintenance (See local Volvo Truck dealer for Service Information in group 17, "Preventive Ma

118 Service ChartsREPAIR RECORDKeep track of repairs being made. This helps over the lifetime of the vehicle to spot trends that can be used to a

Service Charts 119TIRE RECORDTire RecordDateType Front Type Rear Notes (Tire Pressure, Tread Depths)1/1/07Low pro 22.5 Mich X2ALow pro 22.5 Mich XDAA

120 Service ChartsFUEL AND OIL RECORDKeeping track of the fuel and oil consumption gives a record of what is normal for the vehicle. This can be

Literature 121ENGINE DATAConsult your authorized Volvo Truck dealer.LITERATUREFill in the blanks for future referenceVehicle Identification Number (VI

122 LiteratureSERVICE ASSISTANCE AND MANUALSYour Volvo Truck dealer is trained and equipped to perform expert service on your Volvo vehicle. Your

Index 123AAir Dryer Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79Air Filter, Cab . . . . . . . . . . . . . .

124 IndexEngine Overview, D11F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39, 40Engine Overview, D13F . . . . . . . . . . . .

Index 125NNoise Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16OOil Additives . . . . . . . . . . . . .

General Information 9The emission warranty for the diesel particulate filter covers defects in workmanship only. Normal maintenance, such as cleaning

126 IndexTTires, Wheels and Hubs Maintenance . . . . . . . . . . . . . . . . . . . . . . . .82Transmission Oil . . . . . . . . . . . . . . . . .

Truck Model & SerialEngine Model & SerialTransmission Model & SerialRear Axle Model & SerialYour Truck Was Delivered By:If you need as

Volvo Trucks North AmericaP.O. Box 26115 Greensboro, NC 27402-6115Volvo Trucks Canada, Ltd.5600A Cancross Court, Mississauga, Ontario L5R 3E9http://ww

10 General InformationIn the event that damage results from unauthorized adjustments to any emission control system components, as evidenced by s

General Information 117. Customer AssistanceVolvo Trucks North America wishes to assure that the California Emission Control Systems Warranty is prop

12 General InformationCALIFORNIA EMISSION CONTROL SYSTEMS SERVICE RECORDCALIFORNIA EMISSION CONTROL SYSTEMS SERVICE RECORDDATE KM\MILES SERVICE P

General Information 13GASEOUS EMISSION CONTROL SYSTEMS WARRANTYFor emission control systems information on engines other than VOLVO, refer to the eng

14 General InformationENGINE GASEOUS EMISSIONS CONTROL SYSTEM WARRANTYFEDERAL EMISSION REQUIREMENTSThe following engine components are covered by

General Information 15The emission warranty for the diesel particulate filter covers defects in workmanship only. Normal maintenance, such as cleanin

16 General InformationENGINES OTHER THAN VOLVOFor specific information on engines other than VOLVO, refer to the engine vendor’s publications.Noi

General Information 17Tampering with Noise Control SystemFederal law prohibits the following acts or the causing thereof:(1) The removal or rendering

18 General InformationRegulatory ComplianceActs that constitute tampering with the Noise Shielding and Insulation Devices:Removing or rendering i

General Information 19Exhaust SystemHot engine! Avoid all movable parts or hot engine parts, exhaust gases, and/or fluids. A hot engine, exhaust, and

20 General InformationEngine Control, EGR and Fuel SystemsActs that constitute tampering with Engine Control, EGR and Fuel Systems:Removing rende

General Information 21LABEL INFORMATIONVT Shown, VN and VHD Similar 1. Transmission Type and Gear Pattern This information is located in the visor.2

22 General InformationFUSE AND RELAY LOCATIONAlways replace fuses and circuit breakers with the same current/amperage. Increasing fuse or circuit

General Information 23The fuse relay panel is located under the top cover of the dash board. The vehicle has an electrical center located in the midd

24 Safety InformationSAFETY INFORMA TIONPROPER MAINTENANCE PROCEDUREBefore working on a vehicle, set the parking brakes, place the transmission i

Safety Information 25During MaintenanceRemove key from ignition while working on vehicle or engine.DO NOT allow unauthorized personnel on, around or

Table of Contents iForeword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Warning Label Information . . . .

26 Safety InformationCompressed Air and WaterCompressed air can cause serious personal injury. When using compressed air for cleaning, wear a pro

Safety Information 27DO NOT raise the engine hood if you see or hear steam or coolant escaping from the engine compartment. Wait until steam or coola

28 Safety InformationTo prevent personal injury, do not climb up on the engine to remove the filler cap. Use a suitable, properly positioned ladd

Safety Information 29Speed Restrictive TiresOperating a vehicle equipped with speed restrictive tires in excess of their stated rating may result in

30 Safety InformationDO NOT service any part of the fuel system while smoking or in the presence of flames, sparks or hot surfaces. Failure to fo

Safety Information 31DO NOT expose the engine to flames, driving over burning ground.DO NOT weld or flame cut on or around pipes or tubes that contai

32 Safety InformationFire ExtinguisherAnytime work is being done to the fuel system or any other area where flammable substances are being used,

Safety Information 33Crushing or Cutting PreventionBefore working on a vehicle, set the parking brakes, place the transmission in neutral and chock t

34 Safety InformationClimbing Up and DownAlways have three limbs (one foot and two hands or two feet and one hand) in contact with the vehicle at

Safety Information 35Engine StartingDO NOT start the engine or move any of the controls or disengage the parking brake if the warning tag “DO NOT OPE

ii Table of ContentsService Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111Preventive Maintenance . . . . . .

36 Safety InformationELECTRIC SYSTEM DAMAGE PREVENTIONElectric and Electronic SystemsAlways wear eye protection when working around batteries to

Safety Information 37Electronic Engine Control SystemThe engine uses high voltage to the electronic unit injectors.DO NOT come in contact with the un

38 Safety InformationREPORTING SAFETY DEFECTSUSAThe National Highway Traffic Safety Administration (NHTSA) and Volvo Trucks North America should

General Engine Information 39GENERAL ENGINE INFORMATIONENGINE OVERVIEW, D11F AND D13F LEFT SIDE VIEWD13F Engine Shown, D11F Engine Similar 1. Breath

40 General Engine InformationENGINE OVERVIEW, D11F AND D13F RIGHT SIDE VIEWD13F Engine Shown, D11F Engine SimilarENGINE STORAGE17. Exhaust Manifo

Engine Storage 41ENGINE STORAGEIf the vehicle must be parked for a period (more than 30 days), protect it as follows:1. Drain the engine oil.2. Fill

42 Maintenance and ServiceMAINTENANCE HAZARDSBefore working on or inspecting a vehicle, set the parking brakes, place the transmission in neutral

Maintenance and Service 43ENGINE COMPONENTS, SERVICE SCHEDULESComponent OperationKm (Miles)/Maximum Months/HoursFuel Filter — All Engine ModelsChange

44 Maintenance and ServiceCOOLING SYSTEMGeneral Coolant InformationCoolant is toxic; risk of poisoning. DO NOT drink coolant. Use proper hand pro

Maintenance and Service 45In addition to this, the coolant must:앫 Protect against pitting and cavitation erosion damage of the water pump and cylinde

Foreword 1FOREWORDDO NOT Remove this manual from the vehicle. It contains important operational and safety information that is needed by all drivers a

46 Maintenance and ServiceDO NOT use antifreeze formulated for automobile gasoline engines. These have a very high silicate content that will clo

Maintenance and Service 47Never add coolant to a hot or overheated engine. Engine damage can result. Allow the engine to cool first.AdditivesAdditive

48 Maintenance and ServiceExtended Life Coolant Change IntervalExtended life coolant will test as out of additives (SCA), but SCA should not be a

Maintenance and Service 49FUEL SYSTEMFuel Safety RemindersA diesel engine will operate on any fuel which enters the cylinder, whether it is from the

50 Maintenance and ServiceDiesel Fuel SpecificationQualityDiesel engines for 2007 and later model year vehicles are designed to operate only with

Maintenance and Service 51Fuel Sulfur ContentFuel sold for use in diesel-powered engines for 2007 and later model year vehicles may only contain a ma

52 Maintenance and ServiceSupplemental Fuel EnhancersSupplemental additives are not recommended because of a high risk of injection system proble

Maintenance and Service 53Prohibited AdditivesThe addition of gasoline to diesel fuel will create a serious fire hazard. Serious personal injury can

54 Maintenance and ServiceFuel StorageIf fuel is stored on site:앫 Keep storage tank covered to prevent water entry.앫 DO NOT use a tank made of ga

Maintenance and Service 55Fuel FiltersA primary fuel filter can be located on the engine or remote mounted on the frame rail. This filter consists of

2 ForewordWARNING LABEL INFORMATIONIMPORTANT: Before driving this vehicle, be certain that you have read and that you fully understand each and e

56 Maintenance and ServiceChassis Mounted Primary Fuel Filter (Optional)For priming the fuel system, see “Priming the Fuel System” on page 71.Rep

Maintenance and Service 57MaintenanceWhen draining the fuel tank, collect the waste in a fuel safe container. Take the drained fuel and water to a re

58 Maintenance and ServiceDO NOT add extra oil additives. Additives such as break-in oils, top oils, graphitizers, and friction-reducing liquids

Maintenance and Service 59D11F and D13F Oil Filters (D13F shown, D11F similar)Synthetic LubricationSynthetic oils are offered by some oil suppliers a

60 Maintenance and ServiceVolvo Trucks North America recommends the viscosities shown in the viscosity/temperature table for Volvo engines.Oil Ad

Maintenance and Service 61All diesel engines are designed to consume some oil, so it is normal to add oil periodically. An engine used in heavy-duty

62 Maintenance and ServiceIt is important to drain as much oil as possible. Try to change oil immediately after driving, when the oil is warm. Al

Maintenance and Service 63ENGINE AIR FILTERContinued operation with the gauge showing in the red may cause damage to the engine. Operating the engine

64 Maintenance and ServiceUSA22978.bk.book Page 64 Wednesday, July 9, 2008 9:09 AM

Maintenance and Service 65DIESEL PARTICULATE FILTERS (IF EQUIPPED)This vehicle is equipped with a 2007 emission compliant engine and may be equipped

General Information 3GENERAL INFORMATIONINFORMATION FOR THE OWNERIf there are questions on the maintenance and performance of your vehicle, please di

66 Maintenance and ServiceFAN AND AUXILIARY DRIVE BELTSHot engine. Keep yourself clear of all hot engine parts and/or fluids. A hot engine can ca

Maintenance and Service 67A drive belt routing label is located on the vehicle frame rail.Drive Belt Routing LabelDrive Belt Routing Label LocationUS

68 Maintenance and ServiceTURBOCHARGER AND CHARGE AIR COOLERIf oil leaks internally from the turbocharger to the engine intake, the oil acts as a

Maintenance and Service 69When using a pressure washer to clean the vehicle, do not direct the spray at electrical components in the engine compartme

70 Maintenance and ServiceFUEL SYSTEM SERVICEChanging the Primary Fuel FilterTo avoid potential fire hazard, DO NOT service any part of the fuel

Maintenance and Service 71Priming the Fuel SystemThe fuel system will need to be bled if:앫 The vehicle has run out of fuel.앫 The engine has not been

72 Maintenance and ServiceD11F and D13F Primer Pump (D11F shown, D13F similar)1. Unlock the hand pump by turning the handle counterclockwise.2. P

Maintenance and Service 73Water In FuelYou can only drain the water in the fuel when there is a high water level in the fuel filter housing, the engi

74 Maintenance and ServiceIf the temperature reaches 140° C (285° F), stop the vehicle to let the temperature go down. See the vehicle Operator&a

Maintenance and Service 75DriveshaftIf the driveshaft universal joints are not lubricated properly, they can be damaged to the point of the driveshaf

4 General InformationThis Maintenance Manual covers all Volvo vehicles manufactured by Volvo Trucks North America, including the whole chassis an

76 Maintenance and ServiceSTEERING AND BRAKES MAINTENANCESteering SystemExcessive play in the steering system is checked by turning the steering

Maintenance and Service 77Power Steering Fluid ReservoirThe power steering fluid reservoir is filled with Automatic Transmission Fluid (ATF) Dexron®

78 Maintenance and ServiceBrake SystemDO NOT use replacement parts anywhere in the brake system unless it conforms exactly to original specificat

Maintenance and Service 79Air TanksDrain the air system tanks at the recommended intervals. If condensation accumulates, moisture can enter the brake

80 Maintenance and ServiceELECTRICAL SYSTEM MAINTENANCEBattery CareBattery posts, terminals and related accessories contain lead and lead compoun

Maintenance and Service 81The electrolyte level on maintenance free batteries cannot be checked. Periodically, the condition and the state-of-charge

82 Maintenance and ServiceTIRES, WHEELS AND HUB MAINTENANCEWheel Safety InformationDO NOT attempt to repair wheels or tires unless you are traine

Maintenance and Service 83DO NOT install tires with a load rating that is less than stated on the Certification Label in the door frame. The tire cou

84 Maintenance and ServiceWheel Nut TighteningFailure to properly torque-tighten the wheel nuts can result in the breakage of wheel studs and the

Maintenance and Service 85Tire Inflation and WearDO NOT operate the vehicle with under-inflated tires. Always keep your tires inflated to the manufac

General Information 5EXHAUST AND NOISE EMISSIONSGeneralUSAThe Federal Clean Air Act, Section 203 (a) (3), states the following concerning the removal

86 Maintenance and ServiceTire HintsHints on How to Avoid Unnecessary Tire Wear앫 Maintain correct tire pressure앫 Check the tire pressure when the

Maintenance and Service 87Typical Wear PatternsIncorrect Air PressureA. Air pressure too high gives rapid wear in the middle.B. Air pressure too low

88 Maintenance and ServiceIncorrect Toe and Axle AlignmentA. Incorrect toe-inB. Incorrect toe-outC. Out-of-line axleD. Steering arm defectDual Wh

Maintenance and Service 89Incorrect Caster and ImbalanceA. Caster angleB. ImbalanceAlso rapidly wears the mechanical parts of steering linkage, kingp

90 Maintenance and ServiceSpot WearSudden braking, locking brakes or out-of-round brake drums give spot wear.Feathered EdgesNormal occurrence on

Maintenance and Service 91CuppingCupping is a normal occurrence that depends on the tread pattern; the higher the load, the greater the wear.USA22978

92 Maintenance and ServiceFront Wheel HubsFailure to keep wheel bearings properly adjusted and lubricated may result in accelerated tire wear, po

Maintenance and Service 93Unitized Front HubsThe non-tapered axle hubs are sealed with lubricant inside the hub and do not require lubrication.Unitiz

94 Maintenance and ServiceTapered Axle EndUSA22978.bk.book Page 94 Wednesday, July 9, 2008 9:09 AM

Maintenance and Service 95CHASSIS MAINTENANCESpringsThis work is best performed by a Volvo Truck dealer or other service outlet having the proper equ