
Volvo Trucks North America, Inc. Date Group No. Page
TSI 8.2003 215 001 19(21)
3
W2003738
Fig. 19: Rotating the flywheel to 0 TDC
A Opposite direction of engine rotation
B Direction of engine rotation
Using flywheel turning tool 9996956, turn the flywheel
opposite to the direction of engine rotation (A)
approximately 15
BTDC. Then turn the flywheel in
direction of engine rotation (B) until the 0
mark on the
flywheel lines up exactly with the pointer on the flywheel
housing without passing the 0
mark.
CAUTION
If the flywheel is turned past 0 TDC, repeat the above
step, completely. Do not just back up the flywheel.
Turning the flywheel in the opposite direction of
normal rotation will result in an incorrect setting due to
improper gear train lash.
4
Clean all sealant from the front of the head.
5
Install the adjustable idler gear assembly.
Note: The bolts are the single-use “stretch” type and
should not be reused. Pipe sealant should be used on
the center bolt.
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